The 30-06 was quite a project. I had been reading articles on rolling blocks in the gun rags and some of the writers claimed that the rolling block was never really as strong as it's reputation claimed. So I decided to build one in 30-06. I called up Mc Master Carr and ordered a block of 4140. I knew with this one I would need even more strength, so I narrowed the breech block and hammer even more and upped the pins to 9/16". I built it pretty much the same way as the 45-70, using what I had learned from the first gun.
The extractor was a problem. I couldn't just use a simple post anymore. I ended up with a curved piece of spring steel with a hook in it. It looks flimsy but it works. I beefed up the hammer and breech block wherever I could. I was more concerned with strength than I was with fast lock time. And Gordon is right, rolling blocks have about the slowest lock time of any firearm that I know of.
The amount of machining needed to make a rolling block action really isn't that much, nor is it that complicated. A 1911 frame is a far more complicated project, from a machinists point of view. And I am no machinist. If you gave me a print and told me to machine something to spec I would be helpless.
The barrel came from Brownells as did the rear sight. The barrel was left as it came from Brownells, with a medium heavy contour and 27 inches long. A 1 in 10 twist. By this time I had learned enough to thread it myself. I chambered it myself, with only a finishing reamer. I took it VERY slowly! So now I had a couple hundred bucks into it. I did my usual gruesome stocking job and I rust blued it at home. For reasons I dont understand, the hammer and breech block blued nicely, while the receiver took a greyish brown look. You can see it in the pictures.
Time to proof it. I have mentioned that I used a German proof round, given to me by one of out German customers. He will remain anonymous. The German proof houses don't just give those away to anyone who asks. I suppose he got it into the country the same way he got the box of Cuban Cohibas here. Of course I tied the thing to a tire, got me a long string, said my prayers and let it fly. It was really rather uneventful. Sounded like a 300 RUM when it went off. The hammer was quite stiff to cock. This was expected. When you feed a rolling block too heavy a load the hammer will be difficult to cock. The rifle is warning you. I measured the headspace. It was unchanged! I fired ten more factory loads through it. The hammer cocked easily with these and they extracted normally. The fired cases showed almost no expansion whatsoever! They could be resized in a full length die with very little effort. Finally I had the hammer, breech block, receiver and pins magnafluxed for any cracks. There were none. As far as I am concerned, my rifle had passed proof.
I have put almost a thousand rounds through it since. It likes the heavier bullets, especially the 180 grainers. I have shot several groups under 1 inch at 100 yards. I have cases I have reloaded ten times, finally retiring them because the primer pockets were getting loose. The fact that my fired cases show so little wear and can be reloaded so many times convinces me that this rifle is fully capable of handling the pressures it is operating with.
A few final thoughts. Rolling blocks are not hard to make. Remington considered going with investment casting when the brought them back in the 90s but decided against it BECAUSE they were so easy to machine. You may not know that Lewis Machine And Tool (LMT) made the actions for Remington. I asked Carl about it once and he said that it didn't take much to do one. I think a modern rolling block that could handle just about anything would not be that hard at all to do. And it wouldn't cost that much. Why don't they do it? Simple. Lack of demand And that 'bout sums it up
Thanks again for your kind compliments and thanks especially to BCrider for posting.