The US tried the smaller caliber, high BC route with the 276... It didn't penetrate as well, wasn't as suitable as a machine gun round and was less visible as a tracer... But it did have a high BC...
I am of the opinion that the US Army really made a big mistake in not adopting the 276 Pedersen. It was the right time, it was the right cartridge, the 276 would have been an excellent service rifle cartridge. Shorter, lower recoil than the 30-06. It would have been a bit powerful for what is considered today, an intermediate round, but, it would have been a good one. The pig board showed it was lethal way beyond what is considered battle space today.
There are always attempts to standardize on one round for pistol, carbine, rifle, machine gun, machine gun cannon. One round for combinations of two, or three, or all of them. It always ends in failure with a proliferation of rounds. But, the US Army by not making the decision to replace the 30-06, there is a straight line from that failed decision to the 5.56. Which is a much worse service round.
The 223 round was not so much “designed” as it was a wildcat. The guys who came up with the round wanted a certain velocity at a certain range. I read the 1971 Guns & Ammo article
“The 223 is here to stay” by Robert Hutton. Robert Hutton was technical editor of Guns and Ammo magazine and must have been very wealthy as he owned a big piece of real estate in Topanga Canyon California. It was called Hutton’s Shooting Ranch. What the adoption of the 223 round as a service round shows is how well connected wealthy elites run the country. Hutton’s article documents how he developed the 223 round. If you have any sort of technical background, it is apparent he is an amateur and his cartridge represents what an amateur would do. He took an existing cartridge, necked it up and down, blew the shoulder out, changed shoulder angles, he had a chronograph, got the velocity he wanted at distance. The crowning achievement in the article was punching holes in the wobble pot helmet at 500 yards. That is about all the lethality testing Hutton did, punching holes in a helmet. He used the Powell Computer, a paper slide rule, to estimate pressures. He did not pressure test his cartridge. This cartridge was then adopted as the US service round.
I have no idea of his background, maybe he was the typical liberal arts major you find in the print industry, obviously he was a firearm enthusiast, and being the Technical Editor of a Gun magazine made him well connected. What an ego trip it must have been to have his cartridge adopted as the US service round. Imagine all the bragging you get to do at the dinner parties, “I developed the service round for the Army”. Unfortunately, amateurs don’t have the time, equipment, or understanding to really sweat out the tiny details. These guys did not have the analytical capability nor probably, had the comprehension to thoroughly study cartridge case design. William Davis, the Government Technical Expert at the Icord hearings, said on the History Channel that the technical data provided the Government on the 223 round did not come with a pressure curve. These guys developed a cartridge and never thought of documenting what the pressure curve looked like. Pressure curve is absolutely critical to the timing of an automatic weapon. How long energy is available, the maximum pressure and how fast it drops off is fundamental to the design of a automatic gas mechanism.
This is from Chinn's Machine Gun series.
Hutton did not look at case hardness, taper, expansion or contraction. A professional would have looked at the expansion and contraction of the case in the chamber and adjusted case taper, thickness, and established case hardness in the sidewalls and case head. You would have to work with manufacturing to determine realistic hardness parameters throughout the case, but this is important as it affects the Young’s Modulus. As it turns out, the brass case 223 drags on extraction, there is not enough clearance between the case and chamber. Steel case is even worse. I have seen many failures to extract steel case ammunition on the firing line with AR15’s.
It turns out the 223 is fairly straight tapered. This was a fad, highly promoted by P.O Ackley, and widely copied. I am not a fan of very straight tapered cartridges. The one and only advantage of a very straight taper is maximizing the amount of powder you can get in the case. The wildcat era of the late 1940’s through the 1960’s was all about high velocity, and only high velocity. It was one dimensional thinking, ignoring other aspects of cartridge design that are very important. One of the things you trade off for a straight case is that the cartridge does not “steer” well during feeding. Anyone can test this, which shape feeds better into the end of the tube, a taper, or a straight cylinder? Alignment to bore is important for feeding with all cartridges, but the really straight ones are going to jam up more often when alignment gets slightly out of whack. Straight cartridges will drag on extraction because the case walls are relaxing off the chamber walls in a straight line, not a diagonal. It turns out portions of the 223 case are still sticking to the chamber walls during extraction and a major reason for extractor lift.
Understanding Extractor Lift in the M16 Family of Weapons www.dtic.mil/ndia/2003/smallarms/din.ppt This is very undesirable as jams will get you killed in combat. Lots of good American Boys died in Vietnam with jammed M16’s in their hands. Ideally, the case will be fully relaxed off the chamber walls during unlock and there will not be any resistance between case and chamber during the residual blowback period. If you look at good case design, the Russian 7.62 X 39 and the recent Chinese service cartridge, both have more case taper than the 5.56 Nato and both were designed with steel as a case material. Both have nice thick rims, which is also important for machine gun rounds.
Bob Hutton did not spend time and money examining issues such as pressure curve, contraction or relaxation. Not understanding or examining these issues created function issues in combat that got a lot of Americans killed. It cost the US Army hundreds of millions of dollars to fix what could be fixed, but some flaws are so fundamental, they can't be fixed. You can read all the rifle and ammunition issues from the Vietnam period here:
http://www.dtic.mil/dtic/index.html
Report of the M16 Review Panel Appendix 4 Appendix 4 Ammunition Development Program.
Report of the M16 Rifle Review Panel Volume 7 Appendix 6 review and analysis of M16 System Reliability.
Report of the M16 Review Panel Appendix 5 Procurement
Report of the M16 Review Panel Appendix 7 Vietnam Surveys
Report of the M16 Panel appendix 10 the small arms program
Report of the M16 Review Panel Summary Report.
There are lots of posts on forum with shooters having malfunctions with steel cases in their AR15’s. That is all due to the cartridge being a wildcat and Bob Hutton not examining steel as a case material, and adjusting case parameters for reliable function.
The Russians took into account the material characteristics of steel as a case material, examining the expansion and contraction, along with the production technology, aiding the excellent function design of SKS's and AK47's. As such, these steel rounds are outstanding in feed and extraction. The 5.56 was created without spending any time or effort on alternatives, alternate materials, anything. As such, given the fact the case shape is not optimum for brass, it most certainly is not optimal for steel.
All the 5.56 has is velocity. Its bullet is a tiny little pill, about 77 grains is the maximum bullet weight you can go and still have the thing be within magazine dimensions. This has always been an issue as all the Army can do to bump up performance is increase the combustion pressures. There has been an incremental bump up of pressure from the early 1960's to date. The early M16's had a 20 inch barrel, then the M4 went to 16 inches, to get the velocity back, and any lethality back, the Army just bumps the pressures up some more. At some point, brass won't take it, jams happen, lugs crack. Etc, etc.