Jeff, I was with the 101st Airborne. The TM may say one thing (and the army says you have to have the TM open to the appropriate page while repairing the weapon), but actual repair is quite another. What the TM says is great for Aberdeen Proving Grounds Ordnance School, but it isn't what happens always. Many times, the barrel nut would not tighten enough to get the cog tooth of the nut over far enough to align the gas tube. So we would back it off a smidge instead. Maybe the TM said not to do this, but we HAD to do things the TM said not to to accomplish the repair mission. When you have a unit going on DRB/DRF status in one day and they need red-tagged weapons online NOW, you have to do these things. This was in the old "Rapid Deployment Force" era of Soviet fun-and-games. The other option was replacing upper receiver and we did that quite often from necessity. The way the gas tube has to align with the bolt carrier key is ridiculous and makes for a real PITA to replace the barrel, gas tube, and/or bolt carrier key. Another real fun thing to do was replacing all the tritium night sight front posts on M-16A1s. Some army ordnance whiz-kid decided the rifle needed night sight so they installed them. Then some clod wanted them all off. Orders are orders and I spent lots of evenings removing sight after sight. Another classic was seeing M-16s without forward assists still in arms rooms. You know, I'm not saying there aren't functional M-16s out there; there are lots of them. But that doesn't mean every army arms room as them. I never saw a M-16A2 after I left Aberdeen. I was usning A2 buttstocks to repair the A1s still in use. People wonder how these weapons fail. It's often because they are not routinely REPLACED. You can keep replacing parts, but after a while, yous sank to new rifles worth of parts cost-wise into one POS. Better to repair them for, say, so many years then get rid of them and get new ones and EVERY trooper has the latest version. Not A1s over here, A2s over there, and some amalgam of both over here, and the non-forward assists early versions sitting in this arms room and so on. Take the old ones and have a yard sale. Give them to Pakistan; who cares? But get our troops the latest and best, not some worn-out POS. I saw arms rooms that made you want to cry. Rusty weapons in there, dirty weapons, parts missing, obsolete weapons...you just wanted to scream. I was never trained on how to repair a 90mm recoilless rifle. Supposedly obsolete. But I had to learn---the frickin' things were still in use!!! The whole army needs to be on the same page and not just some Charlie Foxtrot in olive drab.
Blain, when you have some TI, then you will know some of the answers. Do this exercise with me. Flush out your Yellow Pages. Look under the government pages. Find "U.S. Army recuitment." Make appointment. Take physical. Join. Then when you come back a squared away, standing tall and looking good trooper, see if you still want to carry that fowling piece.
"Your mother was home when you left, your father was home when you left, your brother was home when you left, your sister was home when you left...your mother your father your brother your sister your dog your cat your rat...they were ALLLLLL home when you left, and that's the reason you left..."