Well, good news. I have cycled 24 blanks consecutively without a failure. The discouraging thing is that what I have been trying to address is almost certainly not the cause of the misfires. From the time I first got this gun putting the cylinder pin in place has always been difficult. The back of the cylinder pin wants to slip out of the hole in the recoil shield and the cylinder wouldn't cycle. Once the ejector rod was in place the pin appeared to stay in place and the cylinder would rotate. Here is how the cylinder pin and cylinder look when installed correctly. I have removed the ejector for clarity.
Cylinder pin Partially installed
Cylinder pin without the cylinder
Close up of the cylinder pin slightly short of its final position. Notice the smaller part at the end of the cylinder pin that enters into the hole in the recoil shield. The cylinder pin is not pushed all the way in to final position. This picture is to show its arrangement.
The below picture is with the cylinder pin pushed all the way in to its final assembled position. Notice how little of the cylinder pin has entered the hole in the recoil shield. It is barely in.
And the slightest bit of forward movement of the cylinder pin and the cylinder is no longer anchored at the recoil shield and the cylinder shifts to the right. Even though the cylinder will cycle when the ejector is installed doesn't mean the cylinder pin is anchored in its hole in the recoil shield. It just means that the cylinder pin is close enough to cycle.
Here is a close up of the cylinder pin inside the hole in the recoil shield from the hammer side. Note how much farther the cylinder pin could go in.
And here is a similar picture with the ejector rod installed
Here is a close up of the cylinder pin.
It seems to me the only way to correct this condition is to increase the distance between the two screwdrivers. To do this I'd need to stone/file the surface that the right screwdriver is pointing to.
In today's function test and previous function tests at home I was able to assure that the cylinder pin was installed correctly. I suspect that in traveling to the range for the failed field fire test this weekend the cylinder pin backed out.
Good news is we don't have to do anything regarding the firing pin.
@Paul R Zartman - if you could snap a picture of your cylinder pin I'd appreciate it.
EDIT TO ADD: the right edge of th micrometer shows how much actually enters the hole in the recoil shield. And that part is beveled from wear.