Are you in fact blaming the frame material? How would the frame fail to contain pressure, or affect the action unlocking early?
I could've been a bit more clear, huh?
Actually, I'm not "blaming" the frame material at all ... I like polymer pistol frames ... although metal might more likely withstand such a casehead failure, in some cases, better than polymer. Just as polymer might not withstand falling onto concrete as well as metal, if a pistol were dropped onto such a surface ... although other variables would likely affect this, such as temperature of the materials, weight, height of the fall, etc. Polymer & metal both have advantages & disadvantages when it comes to their application as firearms frames ...
We had a reloaded 9mm ... 125gr LRN ... experience a casehead failure in one of our 59XX series pistols way back when, before we were able to use FMJ/JHP factory ammunition for training. The pistol suffered no damage of any kind, and was returned to service after inspection. The shooter was surprised, but uninjured.
Someone else had a similar casehead failure in a Walther framed SW99, and the resulting pressures cracked the polymer frame, and caused a piece of the frame to be blown out . The shooter was surprised, but fortunately only experienced a stinging to his hand where the frame piece left for parts unknown over the top edge of his hand. The slide, barrel, extractor, magazine (metal) were all undamaged ... and even the "exposed" metal parts within the frame appeared mechanically functional and undamaged. The frame required replacement.
Now, we were told during a S&W SW99/P99 armorer's course that after their study of polymer framed pistols suffering such problems, it was their opinion that a polymer framed pistol would probably experience frame damage something like 50% of the time problems like this occurred. This was a higher incidence than with metal framed pistols. Fortunately, such situations didn't occur very often, and most manufacturers were taking great care to design and produce polymer framed pistols which operated safely when used with quality ammunition ...
The only polymer framed pistols for which I can say I haven't heard or read about a frame failure, caused by whatever problem, was the excellent HK P9S ... although I don't think I've ever heard of a frame failure with the VP-70, either ...
Doesn't mean it hasn't occurred ... I just haven't heard of it, is all.
Now, Glock 22's have been mentioned in a growing number of instances where frame failures have occurred, and some of them have been of the catastrophic nature, where the frame was severely damaged ... and the shooter suffered some injury. Other models and calibers have also been mentioned in this regard, but the .40's have appeared to be mentioned in greater numbers ... so far.
I've watched someone qualifying with a G22 who experienced failures of the slide to return completely to battery. Fortunately, it also resulted in the pistol failing to fire. His recoil spring was weak, and a simple test revealed it lacked sufficient strength to return the slide to battery when manipulated by hand, with an empty chamber. Time for a new recoil spring assembly.
Casually inspecting fired brass on the ground revealed a few striker indentations that were off center, compared to some other primer hits from other Glocks at various times ...
I had a former Glock armorer tell me one time that "tolerance stack" might sometimes result in a condition where a pistol might not "disconnect" when the slide was slightly out-of-battery. If the aggregate collection of operating parts were within their various individual proper tolerances, but each of them were perhaps at "different" ends of their allowable tolerance ranges ... then when assembled together in different pistols, it might be possible for the resulting "tolerance stack" to create a mechanical condition where the striker might be released with the pistol slightly out-of-battery. That's why armorers check for such things when inspecting pistols for expected wear & tear, and replacing parts ...
Also, if a recoil spring became weakened to the point where when the trigger was depressed, and the striker spring was compressed, the recoil spring might lack sufficient strength to resist being compressed by the action of the striker spring being compressed. In other words, the recoil spring might not be strong enough to keep the slide & barrel locked in battery during the mechanical act of pulling the trigger and compressing the striker spring. If the slide was pulled out of battery by the strength of the striker spring being compressed, and the recoil spring lacked the proper strength to return the slide back into battery before the striker could hit the primer cup ... and the tolerance stack of the fire control parts allowed the striker to hit the primer cup with sufficient force to detonate the primer compound ...
Well, that might be a bad thing ... and a polymer frame might not be able to contain such a resulting problem as well as a metal frame might ... maybe ...
Ever look at the way some barrels have split apart after some "catastrophic" failures?
Even back in the 1992 Glock Armorer's Manual the Glock Pistol Inspection Form lists some interesting component checks. It lists the barrel to be checked for being bulged, cracks at the muzzle & longitudinal cracks ... cracks in the slide, "especially under ejection port" ... and "receiver cracked". Armorers really try to catch conditions which might have the potential to lead to eventual problems.
During another armorer's class one time, one of the other students was also a Glock armorer. When we got to talking about the differences in how various pistols "disconnected", the subject of a pistol potentially firing out-of-battery came up ... and Glocks were mentioned. He was of the opinion that it was impossible for a Glock to fire out of battery. Someone produced an empty G17, and we tested this with the "highly scientific" method of retracting the slide, inserting a pencil in the barrel and pulling the trigger with the muzzle pointed at the ceiling. I think we left a couple itty-bitty holes in the hosting agency's ceiling ...
We've since repeated this informal test with a few striker fired pistols, including other Glocks ... and sometimes a Glock would launch the pencil when the trigger was pulled, while the slide was being manually held slightly out of battery ... and then sometimes it wouldn't ...
More knowledgeable armorers than me have told me that any pistol is potentially capable of mechanically firing when in an out-of-battery condition. But are some more likely to do this than others? I'm certainly not qualified to make such a determination, and won't even indirectly imply such a thing.
I think Glocks are fine pistols. My personal favorites are the G17 and the G26 ... although I own neither of them at this time ... I think the full size G17 is a bit large for a 10-shot capacity pistol, but that's hardly Glock's fault ...
I think we'll eventually learn more about the latest G22 failures back east. The L/E teletype said the incidents were being reviewed by both Federal & Glock, and interested L/E agencies could request the results of those studies when the information was available. We're certainly interested.
Anybody want to bet against an ammunition related problem? Not me ... not with 3 pistols involved while shooting the same ammunition, although of 2 different Lots.
And if it turns out to be an ammunition related problem, would the circumstances have been any different if different pistols, with metal frames, had been involved? Who knows? I sure don't ...
As has been mentioned elsewhere, even metal framed pistols aren't "immune" against catastrophic failures when a "bad" ammunition related problem occurs ...
I don't have ANY answers ... but I have many of the same questions as most of you ... and I'm always interested in learning anything else as it develops ...
I'll keep carrying ALL of my steel, aluminum & polymer framed weapons, though ... Of course, I'm not using any Federal ammunition at the moment, but that's simply a coincidence.
Oh yeah ... I'd like to add a thought that's always bothered me a bit ... A LOT of Glock "fans" are fond of referring to Glocks as "dry shooting" pistols, and "easy" pistols to "work on" and "replace parts" without having to be an armorer ...
Does this sort of thinking about a firearm scare anyone else? I mean, if armorers are trained to carefully check for the proper fit & function of parts in an assembled pistol ... which includes checking the functional operation in regard to the assembled parts being within the proper specification & "tolerance" for safe operation, in any particular pistol ... might it be possible for someone not trained as a Glock armorer to miss something when they're replacing "parts", or "accessorizing"? Not to mention ignoring the manufacturer's instructions for proper lubrication ...