CDW4ME said:
Revised summary of thread so far, compression and decompression (cycling) are what causes a magazine spring to lose tension ...
Unless the spring is in a flush fitting 8 round 1911 mag in which case just being loaded for extended time will do it because its over compressed.
Generally, yes. The problem that arises with cycling coil springs is that the springs only experience
significant wear when they are severely/deeply compressed. Releasing a spring reduces the depth of compression that might be causing the metal to eventually fatigue or deteriorate. If springs aren't depressed deeply (near their design limit) they still will experience some wear, but they'll probably outlive the mechanism to which they are attached.
It's important to realize that 1911 magazines are not TYPICAL magazines. JMB thought 7-rounds was enough and that's what the Army wanted ; and most 1911 users felt that was enough, too, until
after WW2!
Most full-size guns and many compact or sub-compact guns now use hi-cap double-stack magazines. Single-stack guns and magazines are increasingly rare. And many of the new mags seems to be very long-lived.
A magazine spring that has been downloaded 2-3 rounds and fired to empty (one cycle) isn't being compressed as much as one that hasn't been downloaded but fired to empty. The number of cycles are the same, but the amount of work done by the downloaded spring isn't the same as the work done by the spring in the fully-loaded magazine.
According to the metallurgists who have discussed this on forums like this, there haven't been any great advances in wire technology (ala "rocket wire") in the past several decades -- and certainly nothing that has revolutionized gun technology.
As best I can tell, the big change in gun design in recent years has been the increased use of aluminum alloys and polymer in frames, along with the use of CNC machining, investment casting,and MIM technology, and the willingness of designers to look at springs as renewable resources, able to do more if replaced more frequently.
That's what Rohrbaugh did with some of his very small guns; a recoil spring for the R9, for example, has a recommended cycle life of 250 rounds. Apparently that was necessary to make a spring small enough to fit where it had to fit, while still doing the job. It could only do it for a while, before it became less reliable -- critical in a self-defense gun. The recommended recoil spring cycle/usage for most sub-compact guns is substantially less than what is recommended for full-size guns, even though the rounds being fired are the same. Recoil sprigs and mag springs aren't THAT different. It would appear that the cycles alone isn't the only factor to be considered.
With that mind set, designers are now free to overwork the springs to gain extra capacity or gain space where it's needed (as in sub-compact guns.) And while follower design is important, it's arguably incidental -- more a mag design change than anything to do with spring function: the spring in that mag still has to do the work it's always done and continue to do the work reliably.
I may be showing my ignorance here (and it certainly won't be the first time
) but I suspect most claims of new technological breakthroughs (like "rocket wire") used in firearms are mostly marketing hype, but will happily stand corrected IF I'm wrong about this. (The only "rocket wire" I've heard anything about, and it is new technology, isn't used to make springs but to connect circuitry.)