The Micro-Groove® rifling does not work well with cast bullet. This is why Marlin put Ballard-style rifling in there Cowboy rifles for lead bullets.
Most commercial cast bullet sources feel because of the hardness of their lead, it enables bullets to be shot faster. This is true to a point, but leading and particularly inaccuracy will still occur past that 1400 to 1500fps mark. I've shot and own about 30 cast shooters (20 or so Marlin). I've had good luck shooting my own self cast boolits sized to the .311 or .310 along with a GAS CHECK. That keeps the bullet base from being deformed and uniforms up the progression of velocity. Just yesterday I was shooting my 375WInchester (Marlin) at a velocity of 2300fps. That is a microgroove and I'm easily getting my guns jacketed bullet potential with a similar load. The boolit has to be cast hard and sized appropriately. If I'm shooting a plain base boolit, I will always expect to shoot it under 1500fps. I use a gas check past the 1500fps point. I prefer not to even shoot a 30-30 boolit without a gas check. Plinkers are fine, but best accuracy will always be obtained with a gas check. BUYING commercial gas check boolits are more expensive than jacketed now????
Ssyoumans, in regards to your neck sizing issue, a case flaring die is the answer, this is what 243winxb was talking about as a possible cause. I dropped barely $10 on the Lee version since it is A) so much cheaper than Lyman's, B) it's actually available versus eternally backordered and C) not limited to certain calibers or actions. Example: Lyman's M die has 2 separate dies in 30cal...a 30 long and 30 short. The Lee expander works on everything from 22cal up through 45cal with a simple integral plug system that is easily reconfigured.I have no interest in casting my own, so what are my options for using a gas check bullet that are cheap? My desire to go with cast boolits is to save money but still maintain the fun, and accuracy is a key component to the fun.
I noticed a few items after loading and shooting 20 rounds:
1) I need a new neck sizer for the 30-30 with .311 lead bullets. Although the MBC bullet is beveled at the bottom, I was still shaving lead when stuffing them into a normally sized case. Need to investigate my options on this.
2) I loaded up 11gr and 12gr of Blue Dot and got 1439 fps and 1534 fps respectively with a SD less than 20fps. This is in the range I wanted to be in to minimize leading for this round. I hadn't cleaned out my barrel before shooting so i cant really comment on the leading - I haven't even checked! I didn't have a chance to see about accuracy and POA shift, but I'm sure the shift will be significant.
They were very pleasant to shoot with only 760 - 862 ft-lbs of energy.
These .311s were the first bullets I had ever put through this rifle so no I haven't had luck with .309s. Bore slugs out at .3090" so I wasn't planning on trying that size anyway.So Jech, did you have any luck ( or have you had any luck ) with the .309's ?