Admittedly, I havent read every word of this thread...I dont think I will.
I scanned it for a while.....Tamara and others have good points. If you have a 700$ + gun you want it to look good as well as function good.
If not....get a Mil Spec and hush up! Here come the mil spec guys!
As far as 60% of the guns going back.......uh huh! Would you like a single or two lane road with that bridge?
The day of 1911's needing to be rattle traps to be reliable is GONE GUYS!
Sorry...my Norinco Custom was the loosest gun Ive ever had and it ran like a top..not a hiccup. My Kimbers and STI's were both TIGHT..not a wiggle even just the slide/frame fit without the barrel and again NOT A HICCUP!
Todays materials/fitting methods/machining capabilities make this argument a very moot point. Unless you have inferior metallurgy and want the gun to run while the metal moves under stress. This would make the need for additional clearance a must.
Ive sampled new production guns from DW, SA, Kimber, Colt.....even an Armscorp new production that was a SS gun. ALL of them had hit and miss qualities I didnt like going from gun to gun. The Kimbers were the tightest consistantly in the frame/barrel/slide fit...along with the DW's. The SA's are nice but the fit/finish on the Loaded guns are not as consistant. Colts are getting nicer but still have way too much play in the fit for me.................
Ive spoken with Dennis at Kimbers Custom shop and he seemed very willing to help with anything I needed....
Anytime I send a gun back, which I havent done with a Kimber, I call and make them aware of the problem and ask them to watch for it. Whether this actually helps them do a better job is really unknown....but Ive yet to send a gun back anywhere more than once.........
Shoot well............................