I always flared case mouth and returned flare back flat on bullet by adding .022" to the diameter of bullet as most case wall thickness at case mouth runs around .011" -
https://www.thehighroad.org/index.p...nd-bullet-setback.830072/page-3#post-10712225
But since some members posted they could seat bullets without flaring, I got curious and did my own testing with various 9mm/40S&W/45ACP bullets. I found while you can indeed seat without flaring particularly with plated/JHP/FMJ bullets, tilting of bullet can be a problem with certain bullets bulging one side of the case neck.
- Plated bullets with rounded base will seat without flaring of case mouth
- JHP bullets with rounded base will seat without flaring of case mouth
- FMJ bullets with sharp base rim can tilt and result in elongated case neck (Note Winchester FMJ in the middle with sharp base rim compared to other bullets with rounder base rim ... Zero, RMR, Winchester, Everglades dished, Federal hollow base)
Personally, I still prefer to flare the case mouth just enough so I could set the bullet base and have bullet sitting straight up before entering the die mouth. I think this produces more even bulging of case neck and minimize tilting of bullet during seating.