Your ideal AR15 of the future

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grampajack

AR Junkie
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What would your dream AR15 be? If you could specify anything you wanted from a manufacturer? The only rules are that you must give your reasoning in detail, and it must be within what is technically feasible with today's technology. Here's my idea:

I've built about ten ARs now, and owned a few factory ones as well, and I've recently come to some conclusions about the platform, and how it should be utilized in the future.

First and foremost, I've concluded that the only advantage of the AR over similar "assault rifles" is that it's inherently more accurate. This is due mostly to the DI system. BUT, that system comes at a cost. While the unreliability of the AR is mostly exaggerated, it's still there, especially when you start getting into SBR territory. So rifles like the SCAR and Sig 550 make more sense from a reliability perspective. But, those are 2 MOA guns, whereas the AR, taken to its extreme, can be a .25 MOA gun.

The AR is also fundamentally lighter, or has the potential to be, due to the lack of a piston. But, that is negligible in most cases. So unless you're building a sub 5 pound AR, I don't think you're going to find any potential weight savings to be totally worthwhile in and of themselves. Comparing the SCAR to a similarly outfitted M4, you're looking at maybe a pound difference. Definitely noticeable, but not worth sacrificing reliability just for that weight saving alone.

Thus, I've concluded that the AR as a platform only makes sense if you maximize its accuracy. BUT, the AR15 will never be a long range rifle due to the small caliber. It's not a sniper rifle. So it's role as far as I can see it is to make short range, highly precise shots, while still retaining value as a CQB platform. So it's a way to get more DMR type weapons into a unit without compromising that unit's effectiveness in urbanized areas. An "urban sniper rifle," if you will.

So here's my idea of where AR designs should be going in the future:

1. All ARs should be free floating, and this should really go without saying. Without a free floating barrel, you don't see any benefit whatsoever from the DI system in terms of accuracy. My inclination is towards 15'' handguards because it gives you enough room to mount a short bipod on the end and still get enough room behind it to get a good C clamp grip when shooting offhand.

2. As long as we're free floating, we should just go ahead and make the uppers monolithic. This removes stress from the flange, making the AR truly 100% free floating, just like a bolt gun action. This is actually kind of important when you're talking about loading a bipod, especially if it's far out front in the manner described, which would be especially prone to vertical stringing with a traditional FF tube attached to the barrel nut. The continuous top rail also creates better options for mounting optics, especially once you start talking about night vision stuff. You can mount things further out with less chance of POI shifts.

3. Make stainless barrels standard. Since accuracy is our primary concern, I would opt for 3R polygonal rifling. Depending on caliber, I also think 14-16'' is ideal, because it squeezes most of the juice while still being usable as a carbine. That barrel length is also kind of a sweet spot for the gas system in terms of length vs. reliability. Also, I would make the barrel profiles tapered, so as to balance weight with rigidity and heat tolerance, and come up with a fluting design that maximized rigidity and heat dissipation. I would like a barrel that tapered from the chamber to a .625 gas journal, with no shoulder, then tapered from the gas journal down to .5, with a .625 flare right before the threads to support the muzzle device. For fluting, I would like ball mill dimples that became progressively larger and deeper the further back they went. That way you maximize weight reduction and heat dissipation, while still having more meat at the rear to act as a heat sink (remember the barrel would be tapered).

5. I would like to see a new cartridge developed for it. Essentially, I would want an 80 gr. .22 cal bullet going about 3,000 fps. I would also like to see match grade AP rounds developed for it, with a tungsten core inside a full metal jacket. Not only is this going to give better barrier penetration, but the terminal effect of AP rounds is outstanding if they're designed properly.

6. It will also need an optic that maximizes its dual use philosophy. My goal would be to develop a lightweight 1-6x scope with a front focal plane mil-dot reticle. With simple mil-dots, with no hash marks, the average set of eyeballs should be able to make pretty good use of the reticle at 6x. I've found very limited use with mil dots in 1-4 power scopes because you can't hardly see them at that magnification. I think that a 6x scope is also the minimum that would be useful at 1-2 hundred meters, and a 1-6x scope is still pretty useful as a red dot at low magnification. At 1x, the reticle would be so far zoomed out that it would hardly be noticeable and work much like a simple red dot. I've never used a 1-8x scope because they're horrifically expensive, but I've heard they don't really work well at close range. Does anyone else have experience with them? If so, would you feel comfortable using them inside a building at low magnification, as you would a red dot with both eyes open?

So what would be your ideal future AR15? If you could have anything you wanted, within the parameters of what is technically feasible for intermediate cartridges (let's limit power to say 1500 ft-lbs or so). And you must explain your reasoning in detail! As well as how it would be superior to other intermediate platforms.
 
You have some reasonable ideas here. The LMT monolithic upper system with swapable barrels is ideal IMO. The AR15 platform is also clearly somewhat too small. With a 1500 ft-lb limit, I'd go with 100gr 6mm at 2600 ft/s. That's enough for very effective loads out to 400y or so. Personally I don't mind lugging an AR10 though - it's no heavier than many historic battle rifles.

In terms of optic, I don't need true 1x. Something like the USO 1.8-10 or the XTR II 2-10 would be about right, but I think both would be better as SFP since I'm never taking a long shot at an intermediate power. On paper the NSX compact 2.5-10x42 is what I want, but I haven't had the chance to actually shoot it.

A 1-6 SFP throw lever version of the Elcan Spectre DR with mil dots would be cool too if 1x is required, but may not really be feasible.

If accuracy is the primary concern, I would go with 5R rifling, not polygonal.

This is pretty much how I've got my AR15 set up, albeit with a 5.56 barrel.
 
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You have some reasonable ideas here. The LMT monolithic upper system with swapable barrels is ideal IMO. The AR15 platform is also clearly somewhat too small. With a 1500 ft-lb limit, I'd go with 100gr 6mm at 2600 ft/s. That's enough for very effective loads out to 400y or so. Personally I don't mind lugging an AR10 though - it's no heavier than many historic battle rifles.

In terms of optic, I don't need true 1x. Something like the USO 1.8-10 or the XTR II 2-10 would be about right, but I think both would be better as SFP since I'm never taking a long shot at an intermediate power. On paper the NSX compact 2.5-10x32 is what I want, but I haven't had the chance to actually shoot it.

A 1-6 SFP throw lever version of the Elcan Spectre DR with mil dots would be cool too if 1x is required, but may not really be feasible.

If accuracy is the primary concern, I would go with 5R rifling, not polygonal.

This is pretty much how I've got my AR15 set up, albeit with a 5.56 barrel.

The LMT monolithic upper is obviously the best one on the market right now. Unfortunately, they're very protective of the patent, so they're the only ones making it, and with somewhat limited options at very, very high prices. I think the Vltor VIS is the next best thing, at a very affordable price, and you have the option of keymod or 1913 quad rails from 7-14''. I'm probably going to sell my latest VIS upper and get the new VIS without the removable bottom section. It's lighter and probably stronger overall.

Personally, I can't use even a 1.5x optic at close range, like 50 feet or less. I have to have a true 1x variable scope to use it like a red dot. I know some people can use ACOGs with both eyes open, but it's not for me. So to be able to clear rooms like you can do with an M4, I would definitely need something like a 1-4x or 1-6x scope, or otherwise have a backup RMR offset. I think you could make a case for both options. Having a 10x scope would definitely be nice getting past 200 yards. But my reasoning is, If you're going to have that much scope on a rifle, thereby limiting its CQB usefulness, then it makes sense to go ahead and step up to 7.62, with a 15ish power scope and RMR offset. It's not much more weight, like you said.
 
If I had my way I would be looking at a hybrid between the ar15 and ar10. Just to get a speck more length out of the mag well, but if it has to have the same lower the ar15 one is fine. I also agree with the monolithic upper with a few caveats. Milling out some of the material in them to lighten them up a bit would be the primary change i would make, and let the strength (weight) reside in the mounts that attach to the upper for accessories.
If you make a slightly larger flat area around m-loc or keymod slots you can eliminate every other one which aids airflow around the barrel and lightens the base weapon. Make it light! See a trend here? The rail sections for the accessories can bridge the bigger voids fine. Also, standardized top and front half bottom rails on the monolithic frontend.

The basic magpul carbine stock is perfect if you ask me as a compromise between weight, strength, price, and comfort.
I also would go reciprocating right side charging handle, because I like them better than the forward assist system for the way I use the rifle.

Caliber, well, this is a big argument all over the ar world, and most of the reason I want the longer magwell, but I would go with something like 6.5x40 or 277 Wolverine. A projectile that can range from 75-125 grains in a case similarity constructed as the 223. Light weight and small dimensions, loaded high pressure with a bullet big enough to make a good wound channel on its size instead of relying on hyper speed. This also adds to its barrier penetration potential.

I would probably prefer a good quick detach mount with a conventional lighted reticle 1-6x35mm scope to most of the red dot options, but mount it a little farther forward than normal for an ar15. Not scout position, but 1" or so forward to take advantage of a 4" eye relief. I set one up on an ar free float rail one time and it was perfect, but the zero would wander just a touch so i took it off.
Barrel would be stainless tapering from .920 at the barrel nut to the .750 gas block, then taper to .625 1/2" before threads. Flutes ball mill cut to .6 everywhere but under the gas block, 6 flutes total, and nitride finished after. 16" should be perfect. This rifle would balance well, weigh about 6.5# minus optics, be capable of about 500 yard accuracy in the hands of a good shooter, be compact enough and yet robust enough to be taken seriously by anyone qualified to use it.

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If I had my way I would be looking at a hybrid between the ar15 and ar10. Just to get a speck more length out of the mag well, but if it has to have the same lower the ar15 one is fine. I also agree with the monolithic upper with a few caveats. Milling out some of the material in them to lighten them up a bit would be the primary change i would make, and let the strength (weight) reside in the mounts that attach to the upper for accessories.
If you make a slightly larger flat area around m-loc or keymod slots you can eliminate every other one which aids airflow around the barrel and lightens the base weapon. Make it light! See a trend here? The rail sections for the accessories can bridge the bigger voids fine. Also, standardized top and front half bottom rails on the monolithic frontend.

The basic magpul carbine stock is perfect if you ask me as a compromise between weight, strength, price, and comfort.
I also would go reciprocating right side charging handle, because I like them better than the forward assist system for the way I use the rifle.

Caliber, well, this is a big argument all over the ar world, and most of the reason I want the longer magwell, but I would go with something like 6.5x40 or 277 Wolverine. A projectile that can range from 75-125 grains in a case similarity constructed as the 223. Light weight and small dimensions, loaded high pressure with a bullet big enough to make a good wound channel on its size instead of relying on hyper speed. This also adds to its barrier penetration potential.

I would probably prefer a good quick detach mount with a conventional lighted reticle 1-6x35mm scope to most of the red dot options, but mount it a little farther forward than normal for an ar15. Not scout position, but 1" or so forward to take advantage of a 4" eye relief. I set one up on an ar free float rail one time and it was perfect, but the zero would wander just a touch so i took it off.
Barrel would be stainless tapering from .920 at the barrel nut to the .750 gas block, then taper to .625 1/2" before threads. Flutes ball mill cut to .6 everywhere but under the gas block, 6 flutes total, and nitride finished after. 16" should be perfect. This rifle would balance well, weigh about 6.5# minus optics, be capable of about 500 yard accuracy in the hands of a good shooter, be compact enough and yet robust enough to be taken seriously by anyone qualified to use it.

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The monolithic uppers are a bit heavier, some much more than others. I'm sure you could lighten them up a bit, but at the same time that would equal more machining steps and add to the price. If you look at the VIS, it's 25 ounces for the 14'' model, and the newer version that's about to come out is like 22 ounces I think. A standard receiver is around 7 ounces if memory serves me correctly, and the MUR isn't much heavier than that. So basically it's the same as having a billet upper with a 12-15 ounce handguard, depending on which upper we're talking about, which isn't too bad. The KMR alpha is 10 ounces, and it's amongst the lightest 15'' handguards out there. So you're basically adding about 5 ounces to what would be ideal. Shoot, I remember my first FF quad rail. It was 13'' and 18 ounces, and I thought it was made of aether when I first picked it up. But I'm sure time will yield lighter monolithic uppers that are just as rigid. There's definitely some weight that could be shaved from the VIS, that's for sure.

It's funny you mention nitride stainless. I looked into that once, and it turns out that the nitride process is too hot for stainless. They're all around 1k degrees, which weakens it. There are some low temp nitride processes that were experimented on with stainless, but the results weren't good.
 
That's right about the nitride on stainless, i had forgotten about that. I have been building lightweight ar uppers lately, so i am on a kick to mill or sand off anything not necessary for structural integrity. But these are all one offs, whereas my dream rifle could be massed produced with minor changes to existing cnc programming for the monolithic upper. Might not be worth it, but its an idea...

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No on the stainless barrels. Stainless heats up quicker than carbon and is too much shine for concealment. DI needs to be replaced with a short piston to keep discharge gasses out of chamber. But AR pistons are too problematic now.

Free float 5R barrels Would be ideal, but at 20in to take advantage of cartridge potential. Adjustable stock such as A5 stock would be needed for armor, clothing layers, and any compactness needs.

Optic would be a Trijicon Accu-Point 1-6x scope.
 
1/9 16" heavy mid-length, pinned on gas block, slim daniel defense rail, surefire suppressor, Magpul sights, ITI sopmod light, ATPIAL, Horus blackbird 2 scope, stock lower with extended DPMS safety, LMT SOPMOD stock.
 
I think the AR itself is pretty much fine the way it is, things like piston vs DI are really just a lateral move.

One thing I would chance is replacing the T charging handle to a FAMAS style cocking handle for an iron-sighted AR, or maybe an AK style handle sticking out of the bolt carrier for a flat-top. I don't know if that would be feasible (it might make it tougher to pull the bolt out) but I think it's workable. This would also allow you to get rid of the forward assist.

As far as the caliber, the military loves short-barreled ARs and 5.56 just doesn't make a lot of sense for those. I don't think there's anything noticeably better than it that would be worth the changeover in real life, but if we were starting over from scratch, I really doubt we would choose 5.56 to fire from a standard-issue 14.5" barrel. Something like 6.8 SPC or 300 BLK would make more sense.
 
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My ideal rifle would be a fairly simple setup with only some very minor tweaks. Give the rifle a good accuracy competition build as if you would use it in bench rest, PRS etc. now focus your mind to the recievers and rather than have pinned attachment points between upper and lower, put in a tensioned system to eliminate reciever motion relative to each other. That could be bolts, latches, whatever. Now, on your buffer tube, you use a sound and vibration deadening material
 
the beauty of the AR platform is that it lends itself well to modifications. That being said, why limit yourself to the "perfect" AR. Build mission specific rifles that suit your current need to include caliber and configurations. I

Or better yet....just get a Scar 17! :D
 
I think the AR itself is pretty much fine the way it is, things like piston vs DI are really just a lateral move.

One thing I would chance is replacing the T charging handle to a FAMAS style cocking handle for an iron-sighted AR, or maybe an AK style handle sticking out of the bolt carrier for a flat-top. I don't know if that would be feasible (it might make it tougher to pull the bolt out) but I think it's workable. This would also allow you to get rid of the forward assist.

As far as the caliber, the military loves short-barreled ARs and 5.56 just doesn't make a lot of sense for those. I don't think there's anything noticeably better than it that would be worth the changeover in real life, but if we were starting over from scratch, I really doubt we would choose 5.56 to fire from a standard-issue 14.5" barrel. Something like 6.8 SPC or 300 BLK would make more sense.
Like this? dede54092fb3cf7d4b4f8a18cb275e01.jpg

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That's right about the nitride on stainless, i had forgotten about that. I have been building lightweight ar uppers lately, so i am on a kick to mill or sand off anything not necessary for structural integrity. But these are all one offs, whereas my dream rifle could be massed produced with minor changes to existing cnc programming for the monolithic upper. Might not be worth it, but its an idea...

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It would be worth it to me, assuming I could still afford it. After making my foray into SPRs, I'm all about lightweight precision builds now. Battle Arms Development is doing some innovative stuff for ARs, and I'm very interested especially in their barrels. I would like to see them do a monolithic upper in the same minimalist style of their billet receivers. Perhaps a bit beefier, for uncompromising rigidity, but with the same degree of CNC detail to minimize weight.

One thing about future ARs, they're not going to be cheap!:D
 
I think the AR itself is pretty much fine the way it is, things like piston vs DI are really just a lateral move.

One thing I would chance is replacing the T charging handle to a FAMAS style cocking handle for an iron-sighted AR, or maybe an AK style handle sticking out of the bolt carrier for a flat-top. I don't know if that would be feasible (it might make it tougher to pull the bolt out) but I think it's workable. This would also allow you to get rid of the forward assist.

As far as the caliber, the military loves short-barreled ARs and 5.56 just doesn't make a lot of sense for those. I don't think there's anything noticeably better than it that would be worth the changeover in real life, but if we were starting over from scratch, I really doubt we would choose 5.56 to fire from a standard-issue 14.5" barrel. Something like 6.8 SPC or 300 BLK would make more sense.

The only nice thing I have to say about piston ARs is that they can work okay if designed correctly. To date, however, the HK416 is the only piston AR I've seen that stands up to any real abuse. But it begs the question, Why? It's not compatible with any other upper parts, so I don't understand why they didn't just adopt the SCAR, and it's so radically different from an AR that it really isn't even in the same family of weapons. It's a ground up piston gun that's made to look like an AR and uses a buffer system. I would categorize it alongside the ARAK 21, and to be honest the ARAK might be just as good.

As for barrel length, you only lose about 125 fps going from 20 down to 14.5 inches. The only real sacrifice with carbines, or even the longer SBRs, is you loose the reliability of the rifle length gas system. But, a mid length is 14.5'' is plenty reliable, especially with a properly tuned gas system. I think it's totally worth it, though. If you go up to 20'', then you lose maneuverability in close quarters, so you might was well just go up to 7.62. In my opinion, the only place for an intermediate cartridge is if it's compact enough to use in tight spaces. Practically and historically, the assault rifle was always meant to be used to replace SMGs on the battlefield, or at least bridge the gap between SMGs and battle rifles.
 
Well, it wouldn't be in 5.56, but a slightly more powerful/longer-ranged intermediate chambering...
...it wouldn't use direct impingement/gas expansion to operate, but short-stroke/tappet piston operation...
...it wouldn't use a rear charging handle, but a forward-mounted non-recip job that is ambidextrous or swappable...
...it wouldn't use a fixed buffer-tube spring arrangement at the rear, but a captive recoil rod that allows for more/stronger stock options & easier disassembly...
...it wouldn't use an AR15 bolt head or barrel extension, but something a bit smaller than AR10 for better durability with violent SBR gas systems or harder-thrusting cartridges...
...it wouldn't use a circular-cross section bolt carrier, since this is fundamentally a poor shape for properly constraining & guiding the carrier orientation...
...it wouldn't use an AR trigger group, but instead a self-contained drop-in unit...
...it wouldn't use a barrel nut to torque on the barrel that requires tools to remove, but a user-serviceable (if not quick-change) device...
...it wouldn't use a fixed-port gas block like the AR, but one with settings for suppressed and fouled conditions

So that's why my AR of the future would look like :p

It's a ground up piston gun that's made to look like an AR and uses a buffer system...why?
Why'd we adopt the single-shot Trapdoor carbine when repeater bolt actions and even lever guns were available? Because the brass making the decisions aren't very creative thinkers, and literally cannot conceive of an unfamiliar weapon-layout being equally if not more acceptable in practice. Both the charging handle and fixed buffer tube arrangement are objectively *meh* on the AR, because they require extra effort on the part of the shooter to perform basic functions than other proven options (cocking requires moving the head, and field service is complicated by an unconstrained spring and tube whose interior cannot be easily accessed).

why they didn't just adopt the SCAR
Because HK vs. FNH, that's why ;)

I think it's totally worth it, though. If you go up to 20'', then you lose maneuverability in close quarters, so you might was well just go up to 7.62. In my opinion, the only place for an intermediate cartridge is if it's compact enough to use in tight spaces.
Agree, and that's why the fixed buffer arrangement of the AR is so limiting; folding stocks, proper collapsing stocks, stockless variants, and bullpup arrangements that allow for longer barrels in the same OAL are all impossible. I have never understood why they didn't just place a small-diameter collapsible spring/guide rod assembly behind the gas key (and give the bolt some real rails to ride on if worried about carrier tilt from an off-axis spring)

TCB
 
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Careful, you might get an infraction for that ;)

Shouldn't that be "Galil-style rear sight?" That thing's also got more 'tuned' 'systems' than a digital piano :p

ETA: The ACE folder may be a step down; those things are crazy stiff to use in my experience. VZ58-style latches are smaller, stronger, and easier to use despite being very solid
 
Picture this...I might have to build it now that I'm thinking of it....take your basic heavy machine gun tripod, and on top you have 2 or more uppers attached to a large crank fire lower, or better yet a set of butterfly triggers
 
Picture this...I might have to build it now that I'm thinking of it....take your basic heavy machine gun tripod, and on top you have 2 or more uppers attached to a large crank fire lower, or better yet a set of butterfly triggers

I'm pretty sure those igits on the Discovery channel already did that.:banghead:
 
Your ideal AR15 of the future

No identifying markings on it anywhere (no serial number), no way to track the purchase to me or anyone I know. All dealings have been--will be done in cash.

Needs to withstand long term storage in a subterranean environment sealed in a case with ammo and magazines.

Will be a reality in the next 30 days, maybe more than one :)




(Of course this is all 100% legal where I live........................right now.)




texas-flag-waving-emoticon-us-state-animated.gif
 
I like the AR the way it is, extremely modular, where you can pull together just about anything you want. And you can make easy upgrades as technology moves forward.

So of course I'm not a fan of monolithic uppers, you're locked into something that will be yesterday's news in the future.

I'd say instead of a whiz bang "ideal" AR that no doubt is expensive and will fall short of ideal in all situations... build two or three specialized ARs that cover just about everything.
 
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