.45-70 Leading issue: So maybe A2400?

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I went back to the Lyman 50th starting load of the lever gun data. Which was:

43.5gr of H322 under the 405gr coated LRN-FP from SNS Casting. They have the velocity in a 24" barrel as 1,469fps. My barrel is about 18".

I double checked the barrel before shooting to ensure it was clean. It was. 20 rounds later, and I had leading again, in the last 4-5 inches.

I've decided to put these bullets aside for now. I did notice SNS are now casting at .459", but mine are .458". I bought 150 Berry's plated 350gr bullets, which are supposed to be good to 1,700fps. I will try these. 350gr makes more sense to me anyhow, as the ammo I have selected for field use (purely defensive), is either jacketed or semi-jacketed, and at 350gr.

I think I'll just get rid of the remaining coated lead I have (which is actually closer to 200, and not the 400+ I thought). No big deal to avoid scrubbing lead out of the barrel again.

There is a small possibility that some discontinuity in the barrel where the dovetail is cut for the front sight, and where the magazine tube lug is brazed/soldered, is causing the issue. I think I'm seeing a little rippling on the barrel interior there. But both of those are closer to the muzzle than the leading begins, so it seems unlikely.

My inexperienced guess would be a combination of the bullets being a little small in diameter, and the velocity exceeding that relatively small purchase on the lands, is causing the bullet to break free of the rifling at a certain velocity. This would make sense, as with the lower powder charge, the leading appeared to start closer to the muzzle than what I found at the 50.0gr charge. I suppose that getting higher pressure could cause the bullet base to obturate and eliminate the leading entirely. Or it might just cause more of it along a greater distance of the barrel. I'd rather not take the chance.
 
I cast and coat 405 grain bullets for my Guide Gun. First I tried Alox and got leading in the last few inches of the barrel. With the same load and bullet powder coated there is no leading. If the Aloxed bullets were significantly more accurate I would keep using them as the leading is easily removed. Powder coated bullets are actually a little more accurate so that is what I use.
For your remaining 200 bullets you could try swabbing the bore with some Alox every few shots.
 
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