All black powder and substitutes are hygroscopic and corrosive

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DocRock

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It seemed worth creating a separate thread on this issue. Since there seem to be members who believe advertising copy rather than scientific analysis and therefore think that black powder substitutes, or at least their favorite brand, are thereof non-corrosive or "less" corrosive than either black powder itself, or other substitutes, it seemed wise to set things straight. That is not true.

All black powder and all of its known substitutes marketed as such in the US are hygroscopic and corrosive.

Black powder substitutes are not made because they are "less" corrosive. They are not indeed made for the increased convenience of the user at all. They exist because black powder is regulated as an explosive, requiring increased administrative, storage, handling, and transportation costs and burden. Black powder substitutes exist to circumvent regulation as an explosive.

Hygroscopic means a propensity to attract and retain moisture:

https://www.sciencedaily.com/terms/hygroscopy.htm

Black powder (BP) and its substitutes (BPS) all leave desiccated solid residue as a result of combustion in the firearm. This residue is itself hygroscopic. It will attract and retain moisture.

In addition to the hygroscopic nature of burnt residue (fouling), both BP and BPS, when combusted, produce hygroscopic, corrosive salts. In the case of BP, the main such salt is potassium nitrite (a by-product of potassium nitrate in BP). In the case of all BPS currently marketed as such in the US, the corrosive salt is called potassium chloride. Potassium chloride is a by product of the combustion of potassium chlorate or potassium perchlorate, a substance found in all BPS marketed as such in the US, and the principle corrosive agent in "corrosive primers". Potassium chloride is the main substitute for sodium chloride, aka "table salt".

Therefore, all black powder AND its substitutes are hygroscopic and corrosive.

Gas spectrum analyses of black powder and black powder substitutes demonstrating that the latter all contain potassium perchlorate:

National Institute of Technology & Standards: Forensic analysis and differentiation of black powder and black pow-der substitute chemical signatures by infrared thermal desorption –DART-MS

https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=926574


Rapid Communications in Mass Spectometry (2010;24: 1377–1386) Analysis of ascorbic acid based black powder substitutes by high-performance liquid chromatography/electrospray ionization quadrupole time-of-flight mass spectrometry

https://onlinelibrary.wiley.com/doi/pdf/10.1002/rcm.4520


Potassium chloride (BPS residue) is at least as hygroscopic as potassium nitrite (BP residue)

Nature (2017):
Hygroscopic properties of potassium chloride and its internal mixtures with organic compounds relevant to biomass burning aerosol particles

https://www.nature.com/articles/srep43572

There is no easily retrievable data establishing the hygroscopicity of potassium nitrite, the salt residue of potassium nitrate. However, that does not mean that potassium nitrite is less hygroscopic than potassium chloride.

There can be no argument that failing to clean a firearm in a timely manner that has fired BP will yield rust and that the greater the degree of humidity to which the fouling is exposed and the longer that exposure, the more it will rust. The same is true for BPS. And, there is reason to believe that the effect of exposure of potassium chloride to steel is deep pitting as opposed to the surface rust of potassium nitrite:

https://www.camp22.org/black-powder-pages/barrel-fouling-black-powder-vs-substitutes

Potassium chlorate/perchlorate is the principle corrosive agent in ammunition with "corrosive primers" and both leave potassium chloride salts in the rifle after shooting. Is there anyone who would suggest not immediately cleaning a rifle after shooting ammunition with corrosive primers?

https://blog.cheaperthandirt.com/corrosive-ammunition/

Happily, removing the corrosive salts of BP and BPS are the same, and quite easy. Water. Just as those shooting "corrosive ammunition" are encourage to wash out the barrel with hot water, so too, copious amounts of hot water will remove the corrosive salt residue of BP and BPS. I, for one, prefer a little dish soap as well, but according to the science, it is not strictly necessary. Aqueous solvents may also work. Non-aqueous, petroleum product based solvents may not and are not to be recommended on their own.
 
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Ballistol is petroleum based. Look at the MSDS, it's mostly mineral oil.

To use Ballistol for Black Powder the formula us 20% Ballistol and 80% water. I have not used it for BP but sure have for every thing else including my Sonic cleaner with great results. I will be using BP for cleaning or at least try it and am betting it will do just fine.
 
In the case of BP, the main such salt is potassium nitrite (a by-product of potassium nitrate in BP).

Strange, everything I have seen says the main solid product is potassium carbonate. Potassium nitrite doesn't show at all in the approximate equations I found. Potassium carbonate is an analog of sodium carbonate, washing soda, and is not nearly as corrosive as potassium chloride.

Cleaning my BPCRs with about anything aqueous is kind of nasty but is not a big chore; I do not put my Winchester in the bathtub.
 
I basically play it safe that if its a powder that makes smoke then it will absorb moisture and eventually cause rust. Even sugar clumps because it absorbs moisture. So i clean no matter what i use...but pyrodex is the worst in my personal experience. That sticky faster acting corrosiveness is brutal. There have been tests of pyrodex vs. Black powder and the pyrodex ate the metal faster. I also enjoy cleaning my guns...its a great way to spend time with my guns lol. I actually think its a perk that once were done shooting we have to then take time to sit down and spend more time with our hobby. Sure its a chore.....but its like a car guy washing and waxing his classic car. Atleast thats how i see it. One thing i feel is that the waxy lubes we use seal the fouling into the fine metal gooves and pores. So i dont believe in the whole concept of seasoning the bore. So when i clean i make sure to get a good deep clean and will use a wax and grease remover and a brush to scrub stuff out of the pores. The best cleaner i have used is "L.A. Totally Awesome" from dollar stores. Half and half ratio mixed with distilled water in a spray gun. Works amazingly well. Gets all the crud out of the metal pores. Even cleaned some white brushes that were black and stained from fouling and oils...not even carb cleaner would clean them. But this stuff cleaned them easily. And its gentle on bluing and skin. Its found at dollar stores. I ask that everyone reading this invest a dollar buying this product.
 
Strange, everything I have seen says the main solid product is potassium carbonate. Potassium nitrite doesn't show at all in the approximate equations I found. Potassium carbonate is an analog of sodium carbonate, washing soda, and is not nearly as corrosive as potassium chloride.

Cleaning my BPCRs with about anything aqueous is kind of nasty but is not a big chore; I do not put my Winchester in the bathtub.

https://chemistry.stackexchange.com...o-decompose-into-kno2-and-oxygen-in-gunpowder

"When Potassium Nitrate is thermally decomposed it forms Potassium Nitrite and Oxygen.
2KNOX3⟶2KNOX2+OX2" role="presentation">2KNO3⟶2KNO2+O2

Potassium Nitrate is known as an oxidizer for this reason (it provides Oxygen to the reaction). This free Oxygen then reacts with the fuel sources in combustion to create an exothermic reaction. Carbon is typically the main fuel source and Sulfur is added to reduce the ignition temperature required to begin combustion of the Carbon-based fuel."

Potassium carbonate is also formed and, as you note, is not particularly corrosive (it is highly basic). It is, however, highly hygroscopic.

The degree of corrosion caused by the residue of BP and BPS is another matter altogether. Any number of environmental factors, inhibitors, and the condition of the surface metal all play roles in that. The point is that both BP and its substitutes are hygroscopic and corrosive post combustion. And in both cases, hot water alone can and does remove the corrosive fouling. I am taking no position on which substance yields a more, or less, corrosive residue.
 
For many years prior to deer season i would get a dozen or so neglected muzzleloaders. Yep, the owners expected me to perform miracles on their neglected guns. Guns that had fired black power and Pyrodex were equally corroded. The bolts of some rifles were stuck, nipples and breech plugs were stuck, sometimes there was so much corrosion the rifling was not visible. Guns that had fired Triple Seven and APP and JSG showed much less corrosion.
After being chastised twice for failure to perform miracles i stopped cleaning neglected muzzleloaders. They can clean up their own guns.

i own a cheap old CVA Staghorn rifle bought new in 2000. That gun has fired over 3, 000 rounds using mostly Pyrodex: The bore looks new. IMO the thing that makes black powder and Pyrodex so corrosive is sulfur.

i seldom saw deep pitting caused by BP substitutes other than Pyrodex. With guns that are left loaded for prolonged periods (months) something else happens: There is crazing, and sometimes, very fine pitting where the powder sat.

i got back into muzzle loading in 1999. Prior to leaving the range i swab the bore with a patch saturated with Windex with vinegar (Now called Multi-Purpose Cleaner or something). That Windex with Vinegar loosens and dissolves the fouling from black powder and substitutes. At home i clean the gun using patches and tap water followed with a patch moist with WD-40. If the rifle is to be stored the bore is swabbed with a patch wet with Militec1.

Clean your gun.
 
One of several approximate equations for black powder reaction is
4KNO3(s) + 7C(s) + S(s) → 3CO2 + 3CO +2N2 + K2CO3(s) + K2S(s).
another
10 KNO3 + 3 S + 8 C → 2 K2CO3 + 3 K2SO4 + 6 CO2 + 5 N2

"The products of burning do not follow any simple equation. One study's results showed that it produced (in order of descending quantities): 55.91% solid products: potassium carbonate, potassium sulfate, potassium sulfide, sulfur, potassium nitrate, potassium thiocyanate, carbon, ammonium carbonate. 42.98% gaseous products: carbon dioxide, nitrogen, carbon monoxide, hydrogen sulfide, hydrogen, methane, 1.11% water."

Some unreacted potassium nitrate, no potassium nitrite recorded.
 
One of several approximate equations for black powder reaction is
4KNO3(s) + 7C(s) + S(s) → 3CO2 + 3CO +2N2 + K2CO3(s) + K2S(s).
another
10 KNO3 + 3 S + 8 C → 2 K2CO3 + 3 K2SO4 + 6 CO2 + 5 N2

"The products of burning do not follow any simple equation. One study's results showed that it produced (in order of descending quantities): 55.91% solid products: potassium carbonate, potassium sulfate, potassium sulfide, sulfur, potassium nitrate, potassium thiocyanate, carbon, ammonium carbonate. 42.98% gaseous products: carbon dioxide, nitrogen, carbon monoxide, hydrogen sulfide, hydrogen, methane, 1.11% water."

Some unreacted potassium nitrate, no potassium nitrite recorded.

@Jim Watson There's no sense making this ridiculous. I have cited the source for the production of potassium nitrite post combustion in gun powder. You have not. If you want to believe that there is no potassium nitrite and/or that there are no corrosive salts of potassium in black powder residue, feel free. But don't ask others to share that erroneous belief.
 
Yep, the residues of black powder and all the substitutes, except for the possibility of Black Horn 209, are hygroscopic. Pyrodex and Triple Seven both contain large quantities of potassium perchlorate. The residues produced by firing Triple Seven are much less corrosive than the residues produced by the of firing Pyrodex.

Both blackpowder and Pyrodex produce very corrosive residues. Both contain sulfur. What about the sulfur?
 
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