Short introduction to knife sharpening

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JVoutilainen

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There seems to be many people on this forum who would like to hear more about knife sharpening. So, I decided to make an effort to explain the process briefly, from my standpoint. Since English is not my native language, I might stumble on technical vocabulary (among other things), but hopefully I can still make it coherent enough to be useful. Also, it should be pointed out that these instructions are for creating an edge for cutting wood (or softer materials) and do not work if you are going to hack animal bones with the blade, for example.

What I am about to say is my personal opinion and these techniques work for me. You will find a technique that works best for you through practice and experimentation.

Knives that I use for cutting wood have an edge angle of approximately 21-22.5 degrees. I use the same angle in my camping knife. Note: this angle is not suitable for all materials, blade materials, and/or uses.

I use a flat or concave sharpening in my knives (flat if I do it by hand, and concave if I use a slow-speed grinder for the coarse work), with just a subtle (almost invisible) double bevel sharpening to improve sharpness and edge retention. If the blade has a very prominent double bevel sharpening, as most tactical knives and pocket knives do, I remove it with a slow speed grinder or a file.

I always sharpen without guides or devices to help me keep the angle. I recommend anyone seriously interested in learning how to sharpen to do the same. This way you can sharpen where ever you are, even with improvised tools

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I start the sharpening process by cleaning the blade and evaluating the condition of the blade = the level of work required. It is important to learn how to do this properly, it will save you a lot of time in the long run. At first it is difficult to see very small details or angles (flat, convex, concave, rounded, multiple angles etc.), but with practice your eye will learn how to see flaws that are extremely minute.

1) If the blade still cuts, is undamaged, but feels like it has lost its best edge I hone it against a leather strop, or a belt, or a piece of leather on some even surface to make the edge smooth and sharp again. I do this by placing the knife on its bevel on top of the leather (I prefer the smoother side) and hone both sides of the blade. Note: same amount of strokes per side. By honing I mean moving the blade - always spine first – back and forth, like barbers in old western movies. There is no need to use a lot of force and you can elevate the angle very slightly. Some people use a few drops of oil on the leather, or even honing compound rubbed into the leather, but I do not use anything. If you want to increase edge retention you can do this every time you have used your knife.

ty%C3%B6st%C3%B6suunta.jpg
"Työstösuunta" means direction of movement...roughly translated.

2) If the blade has become so dull that honing against leather is not enough I start by grinding the blade with a coarse whetstone (let's call this stage 1). I typically use a Japanese grit 220 waterstone, because it removes material very fast. Place the knife flat on its bevel on top of the whetstone and start moving it back and forth. Note: remember to use the entire length of the whetstone! This way your stone will stay even.

20090719140442-IMG_1935_small.jpg

Again, press firmly but not hard - and relax. Using too much force makes the process less accurate and you might end up with multiple uncontrolled angles. Some people grind the blade with circular movements, others by moving the blade back and forth (straight or cross – relative to the stone). I prefer back and forth movement (cross), because it produces a pattern that makes it easier for me to determine how the work is proceeding.


20090719141438-IMG_1955_small.jpg
In this image I am using a self made sharpening tool, not a Japanese waterstone. It has been made by gluing a piece of sandpaper on a piece of plywood.

-> I continue to grind the bevel (the same side) until a burr forms on the other side of the blade. When a burr has formed it is time to work the other side. Grinding the other side goes basically the same way as the first one, except that it is more difficult to determine how the work is advancing (because of the original burr). One good indication that you have reached your goal is when the burr you have created by grinding the first side starts to peel of in small segments. Since the burr is often very very small, this might be a bit hard to detect. -> I repeat the whole process (both sides) a few times, but each time work more gently and with less strokes – this is important! -> After I am pleased with the result and using the coarse stone no longer makes the edge any sharper I move to the actual sharpening with a Japanese combination waterstone (king 1000/6000 grit). I start with the coarser side and the process is exactly the same as in stage 1. After I am done repeating the process with both sides of the stone I finish the sharpening by making a tiny double bevel to the edge. I do this by placing the blade on the finer side of the combination stone, flat on its bevel, and rising the angle just a bit.

20090719141749-IMG_1957_small.jpg

Then I pull the knife towards myself and brush the whole length of the edge against the stone gently. I work the other side similarly and repeat the process a couple of times. You have to be relaxed when you do this and not second guess about the angle. If you start hesitating you will most probably produce multiple angles, which is not desirable. After this I hone the blade against leather, as explained above in part 1).

3) If the blade is very dull, has obvious multiple (uncontrolled) angles, has a broken tip or other damage I use a file or a slow rotating grinder or both to correct the situation and then move to part 2), with the exception that only very little work is required with the coarse stone, especially if slow speed grinder was used.

Testing the sharpness:
Most people think that a blade that can shave hair is very sharp, but they do not know that almost any piece of metal scrap can be made “sharp” enough to do that. When I test a blade I usually inspect it visually first. I hold the blade in line with a bright light and see if any part of the edge has any glints. A glint means there is a dull spot or that there is a segment of burr still attached to the edge. You can remove the latter by honing the blade with a leather strop.

Another way to determine sharpness is to scrape your fingernail or hair with the blade and changing the angle. If the blade “bites” at approximately 35 degree angle or less and does not slide you can be pretty confident that it is sharp enough.

Splitting hairs test:
Take a hair from your head (or borrow one if you do not have any), make it loop between you fingers (a small one) and gently split the hair in two. When you can do this you can be pretty confident that you are doing something right – especially if the edge still retains sharpness well.
 
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Take a hair from your head (or borrow one if you do not have any), make it loop between you fingers (a small one) and gently split the hair in two. When you can do this you can be pretty confident that you are doing something right – especially if the edge still retains sharpness well.
I don't understand this test.

Are you putting the knife inside the loop and cutting the loop to make two shorter pieces of hair? This seems to work with even dull knives although it takes more force.
 
John,

Let me clarify. You make a loop to keep the hair at a tension, then you slice it gently from the outside of the loop and split the hair. In other words, you are going to end up with a hair that is still in one piece, but part of it is split in two.

Does that make any sense to you?
 
Now I understand what you're saying but I don't see how it's possible.

Either my hairs are not nearly as thick & sturdy as what you're working with or your knife is far sharper than a brand new platinum chrome double-edged razor blade.
 
John,

I can post an image when I have time, so that you can see for yourself.

Yes, your razor blade is not that sharp if you cannot split a hair with it, and yes, my knives are about as sharp as they come...because I use them every single day, and there are days when I have to sharpen a knife 20 times = A LOT of practice.
 
The pictures are very good.

So are you cutting down toward your finger or slicing away from your finger?
 
John,

Start by very gently sliding the knife across the hair to make the initial cut. After establishing that (you will feel when the edge is biting into the hair) you push the knife forward, away from your finger.

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Testing the blade is a side issue and tricks like this one are good for show. Come to think of it - maybe they also encourage people to take their sharpening skill to the next level. However, the true test for the edge comes when you use it on something a bit harder. You can sharpen a blade so that it splits a hair but is next to useless for cutting wood.
 
Ok, that makes a lot more sense. Basically you're using the tension of the loop to get the blade to catch and then you're splitting the hair by cutting away from your finger.

I was able to duplicate the results of your test using the razor blade.
 
The equivalent for many of us has been when the edge will catch arm hair well above the skin.

The term "splitting hairs" comes from what JVoutilainen has shown us.
 
Wow! After reading this thread, and seeing those pics of the split hairs,
I realized I don't have ANY "Sharp" knives. I just thought I did.:banghead:

Back to the stone!

Walter
 
With some fiddling I have managed to duplicate the hair splitting with a couple of my knives, but it definitely takes some messing around to get it to work--probably because my knives aren't nearly as sharp as the razor blade or JVoutilainen's knives. :D
 
Disclaimer, I think I'm describing this phenomenon accurately, correct me if I'm wrong...

Knife sharpness seems to be logarithmic. It operates on an upward curve in my experience. A knife that is sharp enough to do the hair splitting test is unlikely to retain that level of sharpness for long if exposed to working conditions. A knife that is sharpened to effortless shaving level keeps that edge a bit longer. A knife that is sharpened to push cutting paper level holds that type of edge even longer. A knife that is sharpened to slice cutting paper level will hold that edge for days of work in my experience.

The sharper the knife, the harder it is to keep the edge at that level of sharpness. The shaving effortlessly or push cutting paper easily seem to suffice, and the knife keeps that level of sharpness quite a while, whereas if I get it sharper, sure, it passes hair splitting tests or whatever...then it loses that level of sharpness fast.
 
True, the finer the angle (the more "razor sharp" it is), the more delicate the blade edge is.

An actual razor's edge on a perfectly honed barber's razor is approximately 3/1000ths the thickness of a sheet of paper. The excercise is not in having blades this sharp, but having the fine control to make such an edge in the first place. It's harder than you'd think.

I'm pretty decent at honing barber's razors, and getting them hair-splitting sharp is a LOT of work for me, let alone getting a regular knife that sharp. I usually settle for an 18 degree blade angle, which is sharp enough to cut threads like they were illusions, but durable enough to handle the occaisional opening of plastic clamshell packs, boxes and whatnot.

That's some serious honing skills....I wish I was that good.
 
I like a thin blade profile myself, most often with a toothy edge (lower grit). This seems to offer the best balance between slice power (I mean, who push cuts that much, really?) and edge longevity. IMO a lower angle with a fine edge will actually stay sharper than a higher angle with the same edge.
 
The Polished Edge

It's worth noting that an edge can be taken to the "next level" of sharpness, that being a polished edge.

An edge -- even a slightly steeper angle -- will cut impressively well if the micro-imperfections have been polished out.

I had the palm of my hand opened by the lightest brush of a polished edge.

I wouldn't have thought a convex edge could be that sharp. Turns out I would have thought wrong.

At least it gave me some idea of what can be accomplished. GIves a guy something to strive for.

:D

 
Yep, polished edges are scary sharp....go look into straight razor honing for good examples of that. Some of those folks take it so far as to analyze blade edges under a microscope so they can see how much of a difference one type of hone does compared to the other.

IMO, the only straight (barber's) razors worth shaving with are the ones with a polished edge...anything less tends to have burrs and micro-serrations that will cut up your face. A good polished razor's edge feels like the hair is being wiped off instead of sliced off.
 
conwict,

Knife sharpness seems to be logarithmic. It operates on an upward curve in my experience. A knife that is sharp enough to do the hair splitting test is unlikely to retain that level of sharpness for long if exposed to working conditions.

Well, yes and no. If you follow my instructions you will end up with an edge that will be both reasonably durable and very sharp. The secret is the minute (and exact) multi bevel sharpening + honing the edge to get rid of all of the burr. Note: any remnants of the burr will make your knife lose its sharpness fast.

I used my spyderco to cut those hairs and I had already used it for cutting wood several times before the test. I honed the blade a bit before splitting the hairs, nothing more.

Most people do not know that when the edge of a knife seems to get a bit dull it is usually not because the edge has lost its sharpness. When you use a blade for cutting the first thing that happens is that the edge becomes "wavy". Honing the blade makes the edge straight (and sharp) again.

About polishing

This is something beginners should avoid - especially when sharpening woodworking tools. If not done with skill and precision the end result is often a blade that has lost its mmmm...symmetry (?? :)) = bevels that should be straight have become rounded. A blade like this will not cut wood well, even though it might seem sharp in tests.

mustang_steve

Some of those folks take it so far as to analyze blade edges under a microscope...

:D Is that "far"? I did it only to try to find out why carbon steel damascus cuts so well.
 
Yes, I agree JV. I know about the burr. My knives, too, hold up well at any level of sharpness and can usually be revived with stropping (what you seem to be calling honing). My point was simply that the more difficult the sharpness test, the less time the knife seems to maintain that level of sharpness.
 
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