I have a bushy and his chart says it doesnt have a properly staked gas key which I compaired with a friends colt to be identical.
That's excellent, but it is far from the norm for Bushmaster. I have had four Bushmasters, of various vintages from 1998-2004, and all of them suffered from the same maladies: improperly staked gas keys and overtorqued barrels. The quality of the parts Bushmaster uses seems to be fine, but their assembly skills and overall quality control are poor, IMO. After having owned a number of rifles and carbines made by Armalite, Bushmaster, Colt, DPMS, and Rock River, I have found no meaningful difference in build quality beween them, with this singular exception: Colts are made better, of better materials, and they have demonstrated greater reliability for me under the broadest array of circumstances. They have
not been the most accurate, but that is of secondary concern to me for a "fighting gun", as the difference between a 1.5" shooter and a 2" shooter is of negligible consequence.
The chart is an accurate quick reference guide so buyers can make an informed choice; it's really that simple. It is not an unwarranted characterization to say that Bushmaster has, and continues to have, problems staking the carrier key. That doesn't mean that there aren't examples out there like yours that
are staked properly, though I have not encountered one. What the chart doesn't say (though many erroneously conclude otherwise) is "Colt is the best, all other brands suck". All other brands don't suck, in fact, most commercial ARs are perfectly fine. Some makers put more into their builds, and have better QA/QC protocols, which necessarily cost more money. The chart articulates many of the features or qualities that the TDP specifies for a combat weapon; whether those features are necessary for
your use is a personal decision, and has nothing to do with anything else. Some ARs are made better than others; that is a fact - whether those differences are "worth" it to you is an entirely different subject.
vanfunk