Made an aluminum field rod for my Cabela's Hawken

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Next weekend I'm heading upstate to take advantage of Pennsylvania's early muzzleloader season. I wanted a ramrod that was a bit longer than my Cabela's Hawken's 29" barrel, and one I won't have to worry about breaking in the field. I rummaged around in my shop and found a piece of aluminum rod that was 36" long x 3/8" diameter, the same diameter as the factory wood rod. I've tried Delrin ramrods but don't like how whippy they are.

I put the rod in the bore and then marked it a few inches about the muzzle then cut it off with a hacksaw. Then I used my 7x14 lathe to face the ends, then drill and tap each end to accept 10-32 threaded accessories like cleaning jags, worms, and ball screws. Finally, I sanded it with some 220 grit sandpaper so that it's smooth but not too shiny.

The aluminum rod is slightly heavier than the wood rod but not nearly as much as a brass rod would be.

Testing my threading job with a .58 caliber jag that was on my workbench:

field-rod1.jpg

With a long .50 caliber jag on the end it sticks out several inches, to give me a decent grip:

field-rod3.jpg

And finally, stowed in place under the rifle. I'll keep the jag in my shooting pouch when in the field.

field-rod2.jpg

By drilling and tapping both ends I can affix an extension or T-handle to one and a jag or ball puller to the other.

The primary use for this rod will be when hunting. I use a thinner, stainless steel range rod with a muzzle guide when practicing. I might use it if I even shoot on a woods walk.

This is another example of why it's handy to have a small lathe and some drills and taps if you're a shooter.
 
Looks nice....Are'nt Aluminum cleaning rods anodized. Would hate to see you have things break loose and jam up. Pretty thick rod so its probably fine. I was thinking more about the threads.
 
Just don't be seen with that jag hanging off the end of the rifle. Looks really goofy. !!! Otherwise, yeah nice job. You certainly won't have to worry about it breaking!! I like it.
 
Nice work! I’ve been thinking about buying a lathe for just these sorts of projects. Maybe one of the chicom bench models…

That's exactly what I have. (Pic from when I first got it. The paper covered insulation on the wall behind it is now covered.)

While I'd love to have a larger lathe that I can do barrel work on, this allows me to make small parts and tools and when you keep the operating envelope in mind, is still quite useful.

mini-lathe.jpg
 
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I have a fiberglass range rod which I quit using because I thought the fiberglass
would wear on my muzzle, then I decided to start using it again.
I decided it would take more cycles than I'm going to give to do any damage to the barrel.

Dave, I'm sure your aluminum rod will be just fine. Nice work.

AntiqueSledMan.
 
Just don't be seen with that jag hanging off the end of the rifle. Looks really goofy. !!! Otherwise, yeah nice job. You certainly won't have to worry about it breaking!! I like it.

My Traditions Hawken is set up the same way, the jag sticks out a bit. The rod on mine is a T/C range rod cut down to fit as Dave's is.
I do recommend anodizing your rod, Dave. If you don't you'll need to run some fine steel wool down it occasionally to keep the aluminum oxide off the surface.
 
My Traditions Hawken is set up the same way, the jag sticks out a bit. The rod on mine is a T/C range rod cut down to fit as Dave's is.
I do recommend anodizing your rod, Dave. If you don't you'll need to run some fine steel wool down it occasionally to keep the aluminum oxide off the surface.

Well, that's okay, just a pet-peeve of mine, I should never say anything, it is the fad, but I can't help it as I just think it looks SO goofy. But that's just me. I got no room to talk, as every time I look in the mirror I think: "now that is goofy!" So, everyone with them jags hanging off the ram-rod just ignore me. :)
 
Well, I decided not to use the aluminum rod this weekend. It's a bit tight in the stock and the last thing I need is for it to get stuck. I need to sand it down some more before relying on it in the field. I may have some of that aluminum black laying around. If not, I'll order some.

Anyway, I charged the rifle and sealed the nipple with a piece of thin greased leather. The .490 ball in a ticking patch is snug but lubed with October Country's Bumbling Bear Grease went down the bore easily after I started it with a short starter.

I'm bringing my range rod with me so if I'm lucky enough to shoot the rifle this weekend I will use that to clean it.
 
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