Sick and Tired of STUCK Cases...

How dirty are said cases? And have you tried pulling the expander ball completely out of the die? Is there brass galling built up in the die? ESPECIALLY if the stuff is running that tight. Has the die been cleaned well? Especially if it’s dirtyish brass, range pickings, etc. I’ve had dirt cause me much more problems than having to much lube. The farther dirt stays from my sizer(s), the better(I learned the hard way).
I would also take a look at what lube you’re using. And review how much. I’ve been having great luck with hornady unique lube, but that’s neither here nor there. It seems the advice to review the process is a very good place to start. (I mean hey! Somethings not currently working right🤣). I go pretty slow when I’m sizing, especially starting the run. In my case(no pun intended) I have already decapped and wet tumbled, with the first omen will put a good amount of lube inside the case mouth and around the outside of the neck. I ease it into the die just till I feel it pass the expander(assuming I even have it in). Then I come back out and cover the outside of the case. It usually has some on it already. Then I ease the Ram up to top of the stroke. The feel for what that feels like is worth a lot. It sounds slow, (and to start it need to be) but once you’ve developed it, you can cruise right along; I have stopped 1/2up the stroke when something doesn’t feel right, and avoided an issue. At this point in my process, I personally am much less worried about a neck with lube dents that will fire form out then I am with sticking a case, ruining it and risking a die by skimping on lube.
Pre-coffee Saturday morning thoughts on the subject. Haha.
 
Just tagging in to see if the OP comes up with a solution.
After reading 3 pages, I got nothing. I just hope this case sticking virus isn‘t contagious. I use Imperial on larger rifle calibers that go through an RCBS SS, but Hornady one shot for .223 through a progressive. I don’t think the lube is the issue.
 
Scratching my head here after a couple of days reading this string.
(Having truly stuck only one case in 65 years, I hesitate to attract the attention of the Gods.)

Nevertheless I suggest...

- Thoroughly clean out the sizing dies from all residual lube of any type (that was my 1-stuck-case situation using Imperial)
- Use Hornady 1-Shot both inside the die and the cases themselves (thereby self-cleaning the die each session)
- LET IT DRY (blow out the die with a couple of squirts from a can of compressed air)

Try it and get back to us.....
 
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I'll wait till I get the new Expander Decaping rod for the LEE die to see how that does.

The suggestion to remove it from the die and try it, is worth doing. If they are still sticking at that point, that rules out the expander/height being an issue as well as a few others.

A systematic approach to finding your issue vs just throwing all of the possibilities out there. None of the suggestions here are “wrong” but how do you find out what your issue is? One would use the information to narrow the focus on what exactly is causing your cases to get stuck in your die.

They won’t be ready to load without being expanded but right now you’re not trying to load them but figure out why they are sticking on you. If that’s not your goal, it would be a waste of time, even though it’s fast and free to try...to pull it out and try a case or two and say, “yep, that did it, smooth as butter.” or “Nope, still yanking rims off.”
 
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Yep! Redding Big Boss mounted to a pretty sturdy reloading bench with inline fabrications mounts.
Has nothing to do with the press you are using or the dies.

In the past 3 years I have reloaded over 5k 223 brass pieces, I know this because I still have the empty primer boxes. Every one of them is range pickup brass. All sized with a cheap Lee die wiped down with Hornady Unique wax and not a single piece of stuck brass.

I also attribute this to technique. I also use a small simple RCBS JR3 press with simple leverage and not a big press with compound leverage. So when sizing cases if I have to use two hands and stand up and lean on the handle to size then that piece of brass just gets tossed into the junk bin. Sorry but a cheap piece of brass is not worth the time, effort or frustration to deal with a stuck case.

In the time it takes to remove a stuck case I can have a hundred or more cases already sized.
 
Copy and pasting an old post a while back...i had issues of cases popping out of the shell holder when priming using a lee bench prime....

Check your shell holder. I got a very sloppy #4 shell holder from Lee for their bench primer.

In the picture, both of the brass cases are pushed to the left of the shell holder. You can see how big of a right side gap there is on the bad shell holder (the left shell holder).
Lee_bad_shell_holder.JPG
 
I wish we lived closer. I would like to see what you are doing, or not doing, to stick cases. I only remember sticking like 2 cases in my nearly 50 years of reloading. Both were 223 range brass probably fired full auto in M-16's.

Shellholders??? I try to match the shell holder brand to the brand of dies that I'm using. I have had no problem with RCBS or Redding but have had issues with Lee, Lyman and Hornady shell holders having a sloppy fit.
 
Copy and pasting an old post a while back...i had issues of cases popping out of the shell holder when priming using a lee bench prime....

See another not wrong answer that would be closer to locating if you tried sizing without an expander. It would fall into the “still yanking off the rim” category, if it were a significant contributor to the problem.

If it instead went “smooth as butter“, it would become less of a suspect...

Think of the, trying it without the expander/decapping pin, much the same way one would treat finding a clue to a mystery. Information we do not know, without trying.
 
See another not wrong answer that would be closer to locating if you tried sizing without an expander. It would fall into the “still yanking off the rim” category, if it were a significant contributor to the problem.

If it instead went “smooth as butter“, it would become less of a suspect...

Think of the, trying it without the expander/decapping pin, much the same way one would treat finding a clue to a mystery. Information we do not know, without trying.
I have had the hardest time convincing people to try this one, simple diagnostic step. No idea why.
 
Imperial wax
I have used that before and had multiple issues with 7.62 brass and getting a 100 dollar Redding die stupid stuck that we still haven't sent to have them fix yet.... Life is too busy to worry about a dang die at this point in time.
 
Not speaking directly at you...........
But, haste usually makes waste..............

Did you try ANY of the suggestions yet...?
Well I guess I could try the Lee die without the expansion stem in it cause the new one won't be here till next week. I'll try that but like I've said, you can size like a handful of cases just fine then get that one dang case stuck and it ruins your day. And it seems like it is less likely if I put copious, and I mean copious, amounts of lube on the inside and outside of the case...
 
Ok I just tried the whole take the expansion stem out trick with the LEE die that has the slightly jacked up stem and I had a RP case that was barely going into the die with copious amounts of lube. So I'm calling it quits. I'm not spending my time dealing with this crap anymore.
 
Sounds like he has some MG fired brass. Use your comparator and check shoulder position on the lot of brass you have. If it's blow out over 0.008" you may have problem. My fix is to anneal the brass making it soft so it resizes easy.
 
i had problems with stuck 223 cases. RC
Model told me to use rcbs shell holder. some brands of shell holders are sloppy fit. I use Lee lube in the tube. my 2 cents

Bull
 
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